58 Chevy Build

Any questions or suggestions regarding restorations
User avatar
Chev58
Posts: 133
Joined: Tue 05 May 2015, 01:25
Location: Durbanville

Re: 58 Chevy Build

Post by Chev58 » Wed 05 Apr 2017, 01:09

Now end of Feb 2016 is approaching and it's fix the floppy/droopy doors time, both doors appeared not too bad besides that when you eventually get them open, they drop about 3" or more and you jump to move your feet in fear of the door actually hitting you.
OEM door latch mechanisms are worn out and need replacing - 1 x Altman door latch kit to the rescue.(not cheap, but worth every $).
The door hinges were worn, especially the driver side set & they were over extended at some point in their life many times, this deformed the A-pillar hinge pockets(repaired in previous post), but the most damage was to the door hinge mount pockets, particularly the lower one's.
If you are repairing an Apache or 55 - early 60's sedan, check the lower hinge mounts in the door - guaranteed they are broken/damaged and have probably been repaired by melting at least 5 brazing rods onto the steel(Pratleys Putty would have been a better fix, at least it's easier to remove :lol: :lol: ).
So find all the spot welds around the pockets & drill them out, remove the entire pocket and repair and brace it proper(at this stage you may as well repair/replace the thread nuts for new hinge mounting bolts).
20160228_222149.jpg
20160228_222149.jpg (80.15 KiB) Viewed 4394 times
20160302_004339.jpg
20160302_004339.jpg (67.45 KiB) Viewed 4394 times
20160302_004402.jpg
20160302_004402.jpg (37.64 KiB) Viewed 4394 times
Now that it's repaired, refit and plug weld back in place.
20160302_014851.jpg
20160302_014851.jpg (71.48 KiB) Viewed 4394 times
After removing most of the paint/body filler(1960's Panel beaters love using this stuff in layers of at least 1" thick or more instead of using a hammer/dolly - I'm convinced of this.......the doors lost about 5kg in weight each :lol: )
So my right door is ok besides the dents, but the left door was badly damaged, particularly the window frame(now I know why I battled to remove the glass) it had been deformed/bent by hard hit from the rear, I found a set of donor doors which had at least good window frames - Door surgery required - cut & paste 8)
20160409_143935.jpg
20160409_143935.jpg (82.55 KiB) Viewed 4394 times
I am an electrician by trade, so this surgery is something completely new to me and I only have ONE chance at this repair.
20160409_154517.jpg
20160409_154517.jpg (84.58 KiB) Viewed 4394 times
Now for attaching the 2
20160409_184451.jpg
20160409_184451.jpg (92.56 KiB) Viewed 4394 times
20160409_184628.jpg
20160409_184628.jpg (83.55 KiB) Viewed 4394 times
Fingers crossed and hope it fits 8O
20160410_180026.jpg
20160410_180026.jpg (107.61 KiB) Viewed 4394 times
That night I slept peacefully, knowing the "Boss" would not fall out at every other right turn. ;)
58 Chevy Apache

User avatar
Jeffrey
Posts: 62
Joined: Mon 02 Nov 2015, 09:40
Location: Boksburg

Re: 58 Chevy Build

Post by Jeffrey » Wed 05 Apr 2017, 04:14

Wow!! You are very skilled electrician!! Ballsy too!! Haha!! I still need strap on a pair to do some body work repairs that I'm not sure I can do...but this thread inspires me to try!!


Sent from my iPhone using Tapatalk

User avatar
marnus
Posts: 337
Joined: Mon 21 Jan 2013, 09:16
Location: Zwartkop

Re: 58 Chevy Build

Post by marnus » Wed 05 Apr 2017, 07:54

Loving this build :!:
Regards

Marnus Nortje

1989 Ford Sierra 308 V8
2005 Ford Ranger 2.5TD DC
2004 E46 320i BMW - ex

User avatar
Mustang Sally
Posts: 267
Joined: Mon 22 Apr 2013, 21:42
Location: West Rand

Re: 58 Chevy Build

Post by Mustang Sally » Wed 05 Apr 2017, 12:37

Hugely entertaining, thanks!
68 Mustang Coupe RHD
62 Corvette
67 Dodge Monaco
52 Chevy 3100 496 project
356 Replica
76 AMC Hornet
62 Mk2 Convertible Jag project
73 Mk3 Cortina V6

Hi, my name is Neels and I have a problem... :lol:

User avatar
Chev58
Posts: 133
Joined: Tue 05 May 2015, 01:25
Location: Durbanville

Re: 58 Chevy Build

Post by Chev58 » Thu 06 Apr 2017, 00:47

Following the successful door repairs and fitting them to the cab, one more test fit onto the chassis to check fit and clearance to engine/gearbox and ride height.
20160416_144035.jpg
20160416_144035.jpg (96.45 KiB) Viewed 4325 times
20160416_144104.jpg
20160416_144104.jpg (86.85 KiB) Viewed 4325 times
Now about mid April 2016, a year ago already 8O, everything I could find was stripped to single items and sent for some sand blasting to get rid of paint, filler and rust.
20160422_134814.jpg
20160422_134814.jpg (96.48 KiB) Viewed 4325 times
Thanks to Johnny and his crew at Fine Blast, they did all the paint stripping, followed by grit blasting and then sprayed it all with a marine grade zinc rich primer and most body panels were then also treated with an etch primer over the zinc primer.
20160429_114946.jpg
20160429_114946.jpg (96.56 KiB) Viewed 4325 times
20160429_134003.jpg
20160429_134003.jpg (120.93 KiB) Viewed 4325 times
20160429_134015.jpg
20160429_134015.jpg (87.81 KiB) Viewed 4325 times
20160422_134801.jpg
20160422_134801.jpg (41.82 KiB) Viewed 4325 times
By end April 2016 I had everything back at my place and now I had a big problem ! ! ! where do I store all these rust free parts, doors, fenders, bonnet etc 8O :?: :?: :?:
So I cleared out the Granny Flat (without the "Boss's knowledge :twisted: ) and stored everything in there - easy :lol: (Hope like hell she doesn't invite any family :roll: )

The amount of dents and dings now visible after stripping was incredible :?
The rear fenders I am convinced were used as conveyor belts, for every 100 bricks loaded onto her load box, 99 were bounced off the rear fenders(1960' version of job creation? :lol: :lol: load 100 bricks in 300 moves and keep the panel shop busy with 25kg buckets of filler, applied with a flat shovel).

There is one thing about this build that I have not managed to fulfill yet, who was/were the original owners of this vehicle and what was its life history, that would make such an awesome story?
58 Chevy Apache

User avatar
Chev58
Posts: 133
Joined: Tue 05 May 2015, 01:25
Location: Durbanville

Re: 58 Chevy Build

Post by Chev58 » Fri 07 Apr 2017, 00:10

While all the body parts were at sand blasting, I took the old load bin apart for measurements and stripped off the stake pockets, time to build a new load bin as the original was not worth repairing.
20160427_154534.jpg
20160427_154534.jpg (108.58 KiB) Viewed 4282 times
It is now near the end of April 2016
So with sketches in hand I made a cutting list and off to ABSO Steel, who cut and bent the required sheet steel for my new load bin.
All parts laid out.
20160528_120014.jpg
20160528_120014.jpg (68.4 KiB) Viewed 4282 times
Assembly time, 1st up are the side panels which now require a small wheel tub to accommodate a slightly wider than stock wheel.
20160529_130720.jpg
20160529_130720.jpg (76.72 KiB) Viewed 4282 times
Line up a fender & steps to mark and pre-drill all mounting holes.
20160529_132736.jpg
20160529_132736.jpg (68.79 KiB) Viewed 4282 times
Assemble support rails and sides.
20160605_134216.jpg
20160605_134216.jpg (73.51 KiB) Viewed 4282 times
20160605_202707.jpg
20160605_202707.jpg (77.53 KiB) Viewed 4282 times
Time to add the stake pockets.
20160605_212242.jpg
20160605_212242.jpg (84.97 KiB) Viewed 4282 times
20160605_214743.jpg
20160605_214743.jpg (75.01 KiB) Viewed 4282 times
20160611_181119.jpg
20160611_181119.jpg (129.62 KiB) Viewed 4282 times
Time to test fit fenders and steps.
20160616_122316.jpg
20160616_122316.jpg (115.72 KiB) Viewed 4282 times
I have always liked the look of the Step side rear end finished off with a roll pan and I did not like the way the original tail lights were mounted on short stalks like crab eyes, so I custom designed my own roll pan incorporating recessed light pockets & recessed license plate.
20160616_195857.jpg
20160616_195857.jpg (134.39 KiB) Viewed 4282 times
20160616_195928.jpg
20160616_195928.jpg (104.44 KiB) Viewed 4282 times
20160626_160126.jpg
20160626_160126.jpg (114.4 KiB) Viewed 4282 times
Now the bottom end of the rear fender needs to get extended so that it forms a continuous line with the bottom of the roll pan.
And lets pop in a light.
20160618_143734.jpg
20160618_143734.jpg (98.08 KiB) Viewed 4282 times
I also saved the stamped chevrolet logo from the old tail gate and fitted it into the newly built one.
58 Chevy Apache

User avatar
Chev58
Posts: 133
Joined: Tue 05 May 2015, 01:25
Location: Durbanville

Re: 58 Chevy Build

Post by Chev58 » Fri 07 Apr 2017, 00:51

By now it is near end of June 2016 and I am having to think about who is going to do the body work on my project?
I am a bit OCD about doing things the correct way, so ideal situation would be for me to have a knowledgeable panel beater do the work right here at my place and as fate may have it......my son helped one of his friends a while back repairing an old Jag for someone, so a few days later I get to meet JP, a keen young man who is just having some issues with his employer/working conditions - 8) PERFECT - JP I have some work for you.......about a month or so :lol: :lol: :lol: oh boy was I wrong :!: :|
4 and a half months later before we even sprayed the 1st coat of primer.

It was like going back to school again, thank you JP, you tought an old dog lots of new tricks( that's not read as shortcuts :o )
My workshop where I repair motor cycles from turned into dust bowl of body filler dust, it just goes everywhere.......at once( I am still cleaning the mess from it now as I write this post :cry: )
So pin & file it is on the rear fenders, might as well start from behind.
20160630_133404.jpg
20160630_133404.jpg (131.18 KiB) Viewed 4282 times
Filler time.
20160630_163740.jpg
20160630_163740.jpg (112.38 KiB) Viewed 4282 times
20160701_165036.jpg
20160701_165036.jpg (67.05 KiB) Viewed 4282 times
Filler primer done on 1st fender
20160701_194029.jpg
20160701_194029.jpg (93.31 KiB) Viewed 4282 times
JP was off for a few days to sort out some personal stuff, so I decided - maybe I should fit the new load bin onto the truck and see if it actually fits the chassis :roll:
20160704_192651.jpg
20160704_192651.jpg (126.22 KiB) Viewed 4282 times
20160704_192725.jpg
20160704_192725.jpg (129.53 KiB) Viewed 4282 times
Remember the earlier ride height check vz tire size.
20150725_125942.jpg
20150725_125942.jpg (64.71 KiB) Viewed 4282 times
End result ride height stance.
20160704_192651.jpg
20160704_192651.jpg (126.22 KiB) Viewed 4282 times
At this height I can barely fit my head under the step.
20160704_192738.jpg
20160704_192738.jpg (135.53 KiB) Viewed 4282 times
Oh, by the way.........do these fenders make my Ass look Fat? :lol: :lol:
58 Chevy Apache

User avatar
Mustang Sally
Posts: 267
Joined: Mon 22 Apr 2013, 21:42
Location: West Rand

Re: 58 Chevy Build

Post by Mustang Sally » Fri 07 Apr 2017, 09:33

Enjoying every minute of this thread! :lol:
68 Mustang Coupe RHD
62 Corvette
67 Dodge Monaco
52 Chevy 3100 496 project
356 Replica
76 AMC Hornet
62 Mk2 Convertible Jag project
73 Mk3 Cortina V6

Hi, my name is Neels and I have a problem... :lol:

User avatar
Ranger1
Posts: 334
Joined: Fri 04 Feb 2011, 22:04
Location: Cape Town

Re: 58 Chevy Build

Post by Ranger1 » Fri 07 Apr 2017, 17:21

Really awesome build.
Nice to see details and how you got to that point.

Mark

User avatar
Burnthosetyres
Posts: 2848
Joined: Mon 22 Nov 2010, 15:58
Location: Durban (Home of Sharks rugby) RSA

Re: 58 Chevy Build

Post by Burnthosetyres » Sun 09 Apr 2017, 12:36

Comming on nicely!
'A Camaro is a little animal that eats Mustangs!'

Post Reply

Social Media

     

Who is online

Users browsing this forum: No registered users and 6 guests